How to Replace A Wire Harness Connector?

June 25, 2021 2 min read

Replacing, connecting, or disconnecting wire harness connectors is not a difficult job. However, wire harness connectors have interconnection and networks, making it a bit hard to understand the structure. 

Hence, people resist replacing a wire harness connector. Even though connectors have exposed wires, compared to connecting a wire harness connector, it is much simpler to replace. 

But, the replacement also depends upon the installation process. If you are looking for a way to replace a wire harness connector, keep on reading. 


What is a wire harness connector?

Wire harness connectors are electro-mechanical devices that form an electronic signal and connect to a power source or circuit. 

In addition to this, they are made of male-ended and female-ended jacks joining together to make an electronic signal. The wire harness connector comes in various sizes, shapes, quality, and dimensions, depending upon the application. 

Also Check: Push in Terminal Wire Block Connector

Replacement of a wire harness connector:

If the wire harness connector is not working fine, it needs to be replaced. Let’s learn how to replace a wire harness connector. 

Step 1: With the help of a wire cutter, cut the wire loom and pull the wiring out. First, check the condition of the wire; in case of any burning, melting, or tearing. 

Step 2: The old and new connectors must be the same. However, an alternative connector can be used; but ensure that the size of both the connectors is the same. 

Step 3: Using a wire stripper, strip the wires about the length of the cutting blade. 

Step 4: Twist the end of the wires together. 

Step 5: Connect the connector to the end of the wires and crimp it down. Tug the wires and test the connection. 

Step 6: Melt down the connector with a proper tool, and keep on swaying the melting tool back and forth to prevent the melting of the wires. 

Step 7: With the help of electrical tape, wrap the wires with the tape for extra protection.