January 23, 2023 3 min read

What is network cable crimping?

The term “crimping” already raises a few eyebrows. After all, it's a different word and notso common in our daily lives. This comes from the fact that it derives from the term “to crimp”, which means something like shaping a surface, basically the crimping process.

It works like this: you create a new entry from an ethernet cable. You can do the
crimping with new cables or those already from home. It is a very common process in everyday life for those who install the internet at home. Therefore, there are not so many secrets for crimping.

What is crimping used for?

Overall, it decreases the cable size. This does not change the quality of the connection or the material itself. Of course, you need to do the procedure correctly, otherwise it may even lose the tool. As we commented before, some people choose to carry out the process because the cables come from the factory with a defined length. With that, it may be necessary to crop and downsize.

Many people think that very large cables pollute the look of the place. Furthermore, they can even lead to accidents. Think about this: if you plug the cable into the modem and its extension is long enough to create volume and be in a place of circulation of people, it can trip someone up. In that case, better crimp.

How to make a correct crimp?

  •  Step 1: Organize the materials

Make sure you have what you need for the process. If you arrive in the middle and something is missing, you can
spoil the crimp or delay everything. Therefore, organize and buy the equipment not
available at home. None of them are very expensive, so you won't need a big investment.

  • Step 2: Measuring the cable

Define where you are going to place the new entry and cut the rest. One tip is to leave some
centimeters more, in case an error occurs. About a hand's breadth is fine.
Discard the remainder and proceed to the next step.

  • Step 3: Remove the cover

To gain access to the wires inside the cable, you need to remove the protective cover. It can be done with pliers, as it has a specific blade for this. But you can use a stylus quietly, or stripper pliers.
Regardless of the tool, you should take approximately an inch off the skins of the
two ends of the cable. Be careful not to cut the wires.

  • Step 4: Unwind the wires

That's it, you've already removed the cover completely. Now, you need to separate. There are four pairs of strands placed together, making a total of eight strands. Each pair has a stronger color and another weaker, or white. You must unwind the threads and leave them straight, getting with the eight apparent.

  • Step 5: Put in the correct order

After that, you need to arrange the wires in the correct order, before crimping. Separate the strands: one strong color followed by a weak color or white. In this step, the wires should be very close to each other. With the blade of the pliers, cut the ends evenly. This is very important for it to fit correctly.

  • Step 6: Measure the wires to fit

Before finalizing, you need to measure the cut wires to be able to fit the connector. They
they should be long enough for the beginning of the jacketed cable to be inside the connector.

  • Step 7: Finish the crimping

Take the wire connector and have the top facing you. Put the cable inside
of it and push until the ends reach the maximum of the connector. Keep an eye out if the wires don't go out of their positions, otherwise you will need to place them again. Plug the connector into the pliers entry and press to finish.

What are the most common mistakes?

1. Connection issues
It seems to be something very simple, however, this error can harm the functioning of the
equipment. This happens because the technician responsible for the structuring was careless, due to problems with the connectors or oxidation. Therefore, it is important to pay attention and check whether all connections are correct.
2. Damaged cables
When cables are damaged or severed, everyone will feel the effects,
mainly the slowness, which affects the normal activities of the company. To resolve, the
professional can use a tester, to indicate if the cable has been damaged, if this happens,
you need to change it.
3. Failures in certification and documentation
The success of wired network structuring depends on standards that need to be followed
from the beginning. If this does not happen, the efficiency of your network is compromised. The best
solution to this problem is to adopt through physical documentation, the description of the
activities and profile of the network to be set up, including a detailed description of the
equipment that makes up the set.

 


Catalog

View All
  • SolderStick Waterproof Solder Wire Connector Kit - SolderStick
    Secured and Waterproof Wiring Connections in Literally Seconds! SolderStick eliminates the hassle and allows you to focus on rewiring done the right way.
  • 300pcs SolderStick Ring/Eyelets Connector Set - solderstick
    Thick copper barrel ensures strong secure crimping every time, providing minimal voltage drop, high current flow, and less heat. These will prevent short circuits and problematic wiring that inferior connectors are known for. Insulation tubing has unique dual-walled design. High quality 3:1 shrinkage tubing has a heat-activated sealant lining to provide a 360-degree secure seal. It's flame-retardant, waterproof, and can be used underground Package includes: Total 300 PCS Heat Shrink Ring Connectors. Wire range: 22-18 ( red ) / 16-14 ( blue ) / 12-10 ( yellow ) A.W.G.  Copper barrel is an excellent conductor of electricity, corrosion resistant and has a very high melting point. These salient features will generate minimal heat while maintaining a high current flow with minimal voltage drop. COMPLIANT WITH ALL ELECTRICAL STANDARDS – SolderStick heat shrink connectors are compliant with ROHS, ISO 9001:2008, SGS and CE standards. Total: 300pcs100pcs Red(M5#10: 25pcs, M6 1/4”: 25pcs, M8 5/16”: 25pcs, M10 3/8”: 25pcs)100pcs Blue((M5#10: 25pcs M6 1/4”: 25pcs, M8 5/16”: 25pcs,M10 3/8”: 25pcs)100pcs Yellow ((M5#10: 25pcs, M6 1/4”: 25pcs, M8 5/16”: 25pcs, M10 3/8”: 25pcs) Specifications 100 RedWire range: 0.5~1.5mm², A.W.G.:22~18, Maximum current = 19A100 BlueWire range: 1.5~2.5mm², A.W.G.:16~14, Maximum current = 27A100 YellowWire range: 4~6mm², A.W.G.:12~10, Maximum current = 48A  
  • 400pcs Spade Connectors Kit - solderstick
    Thick brass in the wire connectors ensures strong secure crimping every time, providing small voltage drop, high current flow, and less heat. These will prevent short circuits and problematic wiring that inferior knockoff connectors are known for. How To Use        
  • T-Tap Wire Connectors - solderstick
      Product Features Quick Connection: This allows for fast and easy wire connections without the need for stripping or cutting wires. Versatile: They are suitable for various wire sizes, making them adaptable to different wiring needs. Secure Fit: The kit provides a reliable connection with a metal blade that pierces the insulation and contacts the conductor. Reusable Terminal: The male 0.250 push-on terminals can be connected and disconnected as needed. Durable Material: They are made from high-quality materials that withstand wear and tear, ensuring long-lasting performance. Color-Coded: The kit includes different colored connectors to easily identify and match with corresponding wire gauges. Time-Saving: This kit simplifies tapping into existing wires, saving time on electrical projects. No Special Tools Required: They can be installed without the need for special tools, making it user-friendly for DIY enthusiasts. Compact Design: The T-shaped design allows for space-efficient installations in tight areas. Applications Automotive Wiring: T-tap wire connectors are ideal for connecting and repairing car electrical systems, ensuring secure and durable connections that can withstand the vibrations and conditions within a vehicle. Marine Electronics: These connectors are suitable for use in boats and other marine environments. They provide reliable connections that resist corrosion and perform well in harsh, damp conditions. Home Electrical Projects: T-tap connectors are perfect for household electrical work, such as adding or repairing new circuits. They simplify the process and ensure safe, dependable connections. Industrial Equipment: In industrial machinery and equipment, T-tap connectors offer efficient and robust wiring solutions, handling the demands of heavy-duty electrical systems. Lighting Installations: Commonly used in indoor and outdoor lighting projects, these connectors ensure safe and dependable connections, making installing or modifying lighting systems easy. DIY Projects: T-tap connectors are great for various DIY electrical projects. They offer a simple and effective way to tap into existing wires without the need for special tools or extensive electrical knowledge. Sound Systems: T-tap connectors create secure connections between components in car audio and other sound systems, ensuring optimal sound quality and system performance. HVAC Systems: These connectors are suitable for wiring in heating, ventilation, and air conditioning systems, providing reliable connections that contribute to the optimal performance and efficiency of HVAC equipment.  
  • 164pcs Color-Coded Heat Shrink Tubing - solderstick
    ✔️ EASY AND FAST PROCESS All-in-one step solder and seal process. Shrink quickly, durable and evenly with our 2:1 shrink ratio polyolefin tubing to create a tight bond with connecting wires. ✔️ STAY ORGANIZED Our connectors come within a storage box, easy to store and carry. You can throw the heat shrink tubing kit in your toolbox and not have to worry about size getting mixed together. ✔️ ENVIRONMENTAL FRIENDLY AND SAFE Made of polyolefin, soft and flexible, acid and alkali resistance, anti-aging. This ensures that wires are tightly connected and prevents wires slipping out of the terminal. ✔️ WIDE APPLICATIONS Provide a barrier between cables and corrosive chemicals, insulate cables and wires against extreme heat in aircraft, boats, and military-grade vehicles. Suitable for electrical insulation, strain relief, cable bonding, color-coding, and identification. Specification: 60pcs 1.0 x 40mm Heat Shrink Tubing Set 30pcs 2.0 x 40mm Heat Shrink Tubing Set 20pcs 3.0 x 40mm Heat Shrink Tubing Set 16pcs 4.0 x 40mm Heat Shrink Tubing Set 12pcs 6.0 x 40mm Heat Shrink Tubing Set 10pcs 8.0 x 80mm Heat Shrink Tubing Set 8pcs 10.0 x 80mm Heat Shrink Tubing Set 8pcs 14.0 x 80mm Heat Shrink Tubing Set  
  • SolderStick Bullet Wire Connector Kit - SolderStick
    Key Features: Quick Connect-Disconnect: Ideal for applications requiring frequent wire connections. High Conductivity: Ensures a reliable electrical connection every time. Multipurpose Use: Great for automotive, household, and industrial wiring needs. Durable Materials: Crafted from corrosion-resistant metals for longevity. Safety Standards: Complies with all relevant industry safety benchmarks. Assorted Sizes: Choose from a variety of sizes to match your specific wire gauges, the box comes with 250 pieces divided in 3 sizes. Warranty: 30 day warranty for peace of mind.
  • SolderStick Butt Wire Connector - SolderStick
    Product Features Waterproof: Ensures a secure connection that is resistant to water and moisture, ideal for marine and outdoor applications. Heat Shrink Tubing: Provides a tight seal and excellent insulation after heating, enhancing the durability of the connection. Solder Seal Ring: Includes a low-temperature solder ring that melts and flows, ensuring a solid and reliable connection. Transparent Sleeve: Allows for visual inspection of the connection to ensure proper insertion and alignment of wires. Color-Coded: Different sizes are color-coded for easy identification and selection based on wire gauge. Durable Material: Made from high-quality materials that resist corrosion and wear, ensuring long-lasting performance. Easy to Use: Simple and straightforward installation process that requires minimal tools and effort. Wide Range of Sizes: Available in various sizes to accommodate different wire gauges and connection requirements. Strong Crimp: Provides a secure crimp that holds the wires firmly in place, preventing them from coming loose. Versatile Applications: Suitable for a wide range of applications, including automotive, marine, industrial, and home electrical projects. Applications Automotive Wiring: Ideal for connecting and repairing car electrical systems, ensuring secure and durable connections in vehicles. Marine Electronics: Suitable for use in boats and other marine environments, providing waterproof and corrosion-resistant connections. Home Electrical Repairs: Perfect for household electrical projects, such as fixing or extending wiring in appliances and fixtures. Aerospace Wiring: Used in the aerospace industry for reliable and high-performance electrical connections in aircraft systems. Industrial Equipment: Essential for maintaining and repairing electrical connections in various industrial machinery and equipment. Solar Panel Systems: Used in solar installations to connect and extend solar panel wiring securely. Lighting Installations: Commonly used in both indoor and outdoor lighting projects to ensure safe and dependable electrical connections.